Powderly Texas Road Rehabilitation

The Powderly, Texas road rehabilitation project uses Presto's GEOWEB® Geocell system to stabilize and protect against cracking and rutting as a durable, cost-effective solution for low-traffic rural roads

Presto Geoweb confinement system for road repair.
Customer:
Texas Department of Transportation (TxDOT)
Location:
Powderly, Texas

Download Case Study

Project Overview

The roadway project in Powderly, Texas focused on rehabilitating a significantly distressed farm-to-market asphalt road. Due to the road’s visible cracking and rutting, a complete reconstruction was necessary. In addition, the road’s remote location and low traffic conditions encouraged the client to seek an economical solution to constructing a durable and long-lasting repair.

Challenge

The primary issue identified was the severe pavement distress, characterized by cracking and rutting. This distress indicated underlying problems with the subgrade stability. As a result, the compromised road surface could not be simply patched or overlaid. Furthermore, its remote location further complicated the situation, making material access and transportation challenging.

Several project constraints were identified during the planning phase.

  1. Due to budgetary constraints, a significantly cost-effective solution was required.
  2. Improving subgrade stability was vital in order to prevent future cracking and rutting.
  3. As a result of the logistical challenges posed by the remote location, traditional cement treatment methods were deemed unsuitable.

How did Ferguson Waterworks improve the subgrade stability and navigate the project's constraints?

To address these challenges TxDOT, in collaboration with UTEP, Presto Geosystems, and Ferguson Waterworks, opted for an innovative geosynthetic solution using Presto’s GEOWEB Geocell technology. The final design featured a 4” depth GEOWEB system filled with an aggregate base material over a prepared and compacted subgrade. The aggregate base course was 6 inches thick, with 2 inches left unbound, providing a strong sublayer before applying the asphalt wear course.

Road Rehabilitation Optimization Highlights

The project’s highlights include the successful application of GEOWEB technology, which provided an economical and efficient solution to the subgrade stability issue. The construction process was completed on time and within budget, demonstrating the effectiveness of the chosen method. The use of ATRA® keys for securing the GEOWEB panels and temporary stakes to maintain material position during infill were notable techniques that ensured the integrity of the installation. Overall, the project resulted in a durable and resilient roadway capable of handling future traffic demands.

Why Ferguson Waterworks?

From providing innovative geosynthetic products to tried-and-true posts, stakes, and accessories, Ferguson Waterworks is your comprehensive supply partner. Our experienced team is ready to stand by you from permitting and design assistance to jobsite support and ongoing maintenance. Call today for professional solutions, competitive pricing, and fast turnarounds. 

View Similiar Case Studies


Case studies - results from installing permeable paving & machine technology to get an abandoned site and parking lot up to stormwater code

In order to revitalize and meet stormwater codes, the abandoned parking area at the Shoppes at Fashion Square in Orlando, FL, required updates. With a permeable paving system and machine technology, we helped the client achieve their goals, save $1 million, and complete the project in just 10 days.

ShearForce 10 installed beneath and around operational solar panels in order to prevent erosion.

With solar panels in place and operational, an immediate and effective erosion control solution was imperative. Especially considering the panels were positioned next to channels, drip lines, and spillways.

Products: ShearForce
Mt Jackson Solar 02

After failed attempts to stabilize the earth at the Mt. Jackson Solar Farm, they required an immediate, cost-effective erosion control solution. Ferguson Waterworks was brought on board to address their ongoing concerns.

Products: ShearForce

Case Studies

From solving challenging application issues to severe weather response, there is no better partner than Ferguson Waterworks. Let our past performance speak for itself.

ferguson industrial case studies hero

Start Your Project Today